Intelligent system solutions
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- Product description
- Model specifications
- Product Features
- Other instructions
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- Commodity name: Mining Production Process Monitoring and Control System Solution
1. Background of the Plan
The mining production process monitoring and control system is a comprehensive automation platform that collects real-time data information from multiple links such as safety monitoring, ore production, and supporting facilities in the mining area. It achieves monitoring, storage, control, protection, as well as information processing and analysis. Using this system can help mines save labor, improve production efficiency and safety, enhance management methods, and achieve safe and efficient production for mining enterprises.
2. Architecture of the Plan
3. Features of the Plan
lMonitor, remotely control, and centrally manage more than ten subsystems such as power distribution, ventilation, power generation, and ore dressing on the same platform.
lEach subsystem operates independently, is controlled independently, and does not interfere with each other.
lThe real-time information of the operation process, equipment operating status, and operational control of all subsystems is displayed visually on the upper computer.
lReal-time display of alarms and historical alarm condition queries.
lAll important data can be queried in the form of trend curves and data reports, and the query results can be exported to Excel files.
lData services adopt a redundant server architecture to ensure data security and balance access load.
lOverall communication adopts internationally recognized communication protocols to support compatibility with other systems.
4. Function Implementation
lMain Power Supply System
Through the monitoring function of the power subsystem, users can clearly and intuitively see data or status such as phase voltage, line voltage, current, faults, start/stop, high-voltage switch, feed switch, main transformer temperature, power factor, electricity, active power, reactive power, apparent power, frequency, active energy, and reactive energy on the system's simulation diagram.
lWater Treatment Monitoring System
The water treatment monitoring system automates the operation of water pumps, ensuring safe and stable operation. By collecting and analyzing data and implementing chain protection, it can display the on-site water treatment process in real-time, intuitively showing abnormal states of water pumps and related equipment and issuing alarms.
lPower Generation System
This system vividly monitors the entire system in real-time, while also having alarm management and report statistics functions. It can monitor data such as generator output voltage, current, DC excitation voltage, current, active power, reactive power, grid frequency, and power factor, helping managers understand the operating status of the generator set in real-time. It can achieve alarm and data analysis of the generator's operating status through curves, reports, etc., improving the safety of equipment operation.
lMain Ventilation System
By monitoring fan parameters, it accurately understands the fan's operating status, outflow, power consumption, bearing temperature, vibration, etc. Specific parameter thresholds can be set, and when parameters such as bearing temperature and fan vibration exceed these values, timely audible and visual alarm signals are given for prompt handling.The system provides timely understanding of fan operation and other conditions, offering reliable technical support to effectively avoid equipment failures. It also timely statistics on power consumption, providing first-hand reliable information for production departments and cost accounting departments to formulate plans.
Realize remote automatic start/stop, automatic switching, and remote "reverse wind" operation functions for the fan. Multiple control methods can be implemented: local manual, local automatic, remote manual, and remote automatic.
lBelt Transportation SystemAdopting a fully distributed control structure, consisting of underground control stations and surface dispatch operation consoles, combined with emergency stop, longitudinal tearing, deviation, stockpiling, full warehouse, smoke, and slip protection during the belt transmission process, it can not only monitor and control all protection signals but also achieve real-time communication between the information management center and the belt transmission site, thus providing a data foundation and system interface for the comprehensive realization of a digital mine.
Air Compressor Monitoring System
ForThe air compressor system implements digital monitoring, centralizing control and networking multiple air compressors operating in parallel, fully utilizing the performance of each air compressor to achieve maximum energy savings and equal operating time, extending the service life of the air compressors.
lOre Crushing System
The system achieves centralized control of surface production equipment, data collection, and centralized monitoring of the system for comprehensive automated unified management. It mainly includes centralized control functions and information functions.
Centralizedcontrol functions achieve flexibility in centralized control (protection, process selection, unlocking, etc.), rapid fault location, fault tracing, software elimination of contact jitter, and automatic control of local process links.
The information function, in addition to realizing the basic functions of centralized control, also includes supervision and analysis of the automation system, real-time data, and information integration.
lOre Selection System
Oreselection system mainly processes and selects the mined ore to obtain products such as high-purity ore powder for smelting and secondary purification processes. Generally, a centralized control DCS system is used to adjust, control, monitor, and ensure safety throughout the selection process. The ore selection system monitors various equipment and process flows such as grinding, selection, cyclone, processing, and water supply and drainage, and can perform realistic real-time simulation of on-site animation display, abnormal alarms, remote control, historical data queries, historical curves, printing, and other powerful functions. The system has operational modes such as automatic operation, manual control, emergency operation, and debugging.
5. User Benefits
The mining production process monitoring and control system solution helps mining enterprises improve work efficiency, reduce labor intensity, ensure equipment safety and personal safety during operations, and achieve collaboration among subsystems. It allows for viewing the operating status of all equipment in one place, facilitating overall production scheduling and personnel arrangement for mining enterprises, achieving the goals of scientific operation, efficient operation, and safe operation.